Storage · Tank assembly · MountingSep 9, 2026 · NHTSA 26V578000 · Ford Motor Company · 223,472 vehicles 2023 Ford F-150, 2024 Ford F-150, 2025 Ford F-150, 2026 Ford F-150
Ford Motor Company (Ford) is recalling certain 2023-2027 F-150 vehicles. The fuel tank may be improperly secured and leak fuel, or detach from the vehicle while driving.
Risk and remedy
Risk: A detached tank can create a road hazard, increasing the risk of a crash. In addition, a fuel leak can cause an engine stall or increase the risk of a fire.
Remedy: Dealers will inspect and replace the fuel tank straps, as necessary, free of charge. Owner notification letters were mailed September 21, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S69. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning September 14, 2026.
Storage · Evaporative emissions · CanisterJun 9, 2026 · NHTSA 26V369000 · Ford Motor Company · 257,868 vehicles 2012 Ford Focus, 2013 Ford Focus, 2014 Ford Focus, 2015 Ford Focus, 2016 Ford Focus, 2017 Ford Focus, 2018 Ford Focus
Ford Motor Company (Ford) is recalling certain 2012-2018 Focus vehicles previously repaired incorrectly under recall number 18V735. The Canister Purge Valve (CPV) may malfunction, causing the engine to stall unexpectedly while driving.
Risk and remedy
Risk: An engine that stalls while driving increases the risk of a crash.
Remedy: Dealers will update the powertrain control module (PCM) software, free of charge. Owner notification letters were mailed July 29, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S40. Vehicle Identification Numbers (VINs) involved in this recall will become searchable on NHTSA.gov on July 6,2026.
Delivery · Fuel pumpMar 17, 2026 · NHTSA 26V158000 · Ford Motor Company · 9,839 vehicles 2020 Ford F-250 Super Duty, 2021 Ford F-250 Super Duty, 2022 Ford F-250 Super Duty, 2020 Ford F-350 Super Duty, 2021 Ford F-350 Super Duty, 2022 Ford F-350 Super Duty, 2020 Ford F-450 Super Duty, 2021 Ford F-450 Super Duty, 2022 Ford F-450 Super Duty
Ford Motor Company (Ford) is recalling certain 2020-2022 F-Super Duty F250, F350, F450, F550, 2021-2022 F600, and 2022 F750 vehicles previously repaired incorrectly under recall number 24V957. Biodiesel deposits may form on the pump drivetrain roller components, which could lead to failure of the high pressure fuel pump.
Risk and remedy
Risk: High pressure fuel pump failure can cause a loss of drive power, increasing the risk of a crash.
Remedy: Dealers will update the powertrain control module (PCM) software, free of charge. Owner notification letters were mailed mailed April 7, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S17. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on March 18, 2026.
Delivery · Fuel pumpSep 11, 2025 · NHTSA 25V597000 · Ford Motor Company · 9 vehicles 2024 Ford Bronco, 2024 Ford Ranger
Ford Motor Company (Ford) is recalling certain 2024 Bronco and Ranger vehicles. The bolts securing the high pressure fuel pump may not be tightened properly, which can result in a fuel leak.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy: Dealers will replace the high pressure fuel pump mounting bolts, free of charge. Owner notification letters were mailed September 25, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S90.
Fuel injection systemJul 11, 2025 · NHTSA 25V467000 · Ford Motor Company · 694,271 vehicles 2021 Ford Bronco Sport, 2022 Ford Bronco Sport, 2023 Ford Bronco Sport, 2024 Ford Bronco Sport, 2021 Ford Escape, 2022 Ford Escape
Ford Motor Company (Ford) is recalling certain 2021-2024 Bronco Sport and 2020-2022 Escape vehicles equipped with 1.5L engines. A fuel injector may crack and leak fuel inside the engine compartment.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source, such as hot engine or exhaust components, can increase the risk of a fire.
Remedy: Dealers will update the engine control software. In addition, dealers will replace the high-pressure fuel rail assembly and fuel injectors, free of charge. As an interim repair, dealers will update the engine control software, free of charge. Interim owner notification letters notifying owners of the safety risk were mailed August 29, 2025. Second letters will be sent once the final remedy is available, anticipated in July 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S76. This recall expands and replaces previous recall numbers 22V-859, 24V187, and 25V165. Vehicles previously remedied under 22V-859, 24V187, and 25V165 will need to have the new final remedy performed once it is available.
Delivery · Fuel pumpJul 7, 2025 · NHTSA 25V455000 · Ford Motor Company · 850,318 vehicles 2021 Ford Bronco, 2022 Ford Bronco, 2023 Ford Bronco, 2022 Ford Expedition, 2021 Ford Explorer, 2022 Ford Explorer, 2023 Ford Explorer, 2021 Ford F-150, 2022 Ford F-150, 2021 Ford F-250 Super Duty, 2022 Ford F-250 Super Duty, 2023 Ford F-250 Super Duty, 2021 Ford F-350 Super Duty, 2022 Ford F-350 Super Duty, 2023 Ford F-350 Super Duty, 2021 Ford F-450 Super Duty, 2022 Ford F-450 Super Duty, 2023 Ford F-450 Super Duty, 2021 Ford Mustang, 2022 Ford Mustang
Ford Motor Company (Ford) is recalling certain 2021-2023 Bronco, Explorer, Lincoln Aviator, F-250 SD, F-350 SD, F-450 SD, F-550 SD, 2021-2022 Lincoln Navigator, Mustang, F-150, and 2022 Expedition vehicles. The low-pressure fuel pump may fail, which can result in an engine stall while driving.
Risk and remedy
Risk: An engine stall increases the risk of a crash.
Remedy: Dealers will replace the low pressure fuel pump on super duty vehicles and update the powertrain control module (PCM) software on all other affected vehicles, free of charge. Owner notification letters were mailed July 27, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S75.
Delivery · Hoses, lines/piping, and fittingsMay 9, 2025 · NHTSA 25V306000 · Ford Motor Company · 5 vehicles 2025 Ford F-250 Super Duty, 2025 Ford F-350 Super Duty
Ford Motor Company (Ford) is recalling certain F-250 and F-350 vehicles. Cracked fuel return line connectors may leak fuel into the engine compartment.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source such as hot engine components, can increase the risk of a fire.
Remedy: Dealers will replace the fuel return lines, free of charge. All vehicles have been repaired. Owners may contact Ford Customer Service at 1-866-436-7332. Ford's number for this recall is 25S44.
Fuel injection systemMar 14, 2025 · NHTSA 25V165000 · Ford Motor Company · 33,576 vehicles 2021 Ford Bronco Sport, 2022 Ford Bronco Sport, 2023 Ford Bronco Sport, 2021 Ford Escape, 2022 Ford Escape
Ford Motor Company (Ford) is recalling certain 2020-2022 Escape and 2021-2023 Bronco Sport vehicles previously repaired incorrectly under recall numbers 22V-859 or 24V-187. A fuel injector may crack and leak fuel inside the engine compartment.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire.
Remedy: Dealers will update the powertrain control module (PCM) software, free of charge. Owner notification letters were mailed April 22, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S21.
Delivery · Fuel pumpDec 20, 2024 · NHTSA 24V957000 · Ford Motor Company · 295,449 vehicles 2020 Ford F-250 Super Duty, 2021 Ford F-250 Super Duty, 2022 Ford F-250 Super Duty, 2020 Ford F-350 Super Duty, 2021 Ford F-350 Super Duty, 2022 Ford F-350 Super Duty, 2020 Ford F-450 Super Duty, 2021 Ford F-450 Super Duty, 2022 Ford F-450 Super Duty
Ford Motor Company (Ford) is recalling certain 2020-2022 F-Super Duty F250, F350, F450, F550, F600, and 2021-2022 F-650, F750 vehicles. Biodiesel deposits may form on the pump drivetrain roller components, which could lead to failure of the high pressure fuel pump.
Risk and remedy
Risk: High pressure fuel pump failure can cause a loss of drive power, increasing the risk of a crash.
Remedy: Dealers will update the powertrain control module (PCM) and Transmission Control Module (TCM) software, free of charge. Owner notification letters were mailed January 23, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S78.
Delivery · Hoses, lines/piping, and fittingsNov 8, 2024 · NHTSA 24V848000 · Ford Motor Company · 65 vehicles 2024 Ford Ranger
Ford Motor Company (Ford) is recalling certain 2024 Ranger vehicles. The fuel vapor line bracket may have insufficient clearance to the fuel vapor line, which can result in fuel vapor line damage that can lead to a fuel vapor leak.
Risk and remedy
Risk: A fuel vapor leak in the presence of an ignition source can increase the risk of a fire.
Remedy: Dealers will inspect for a fuel vapor line bracket and install a tie strap to secure the fuel vapor line to the bracket, free of charge. Owner notification letters were mailed November 20, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S71.
Fuel injection system · InjectorsAug 23, 2024 · NHTSA 24V634000 · Ford Motor Company · 24 vehicles 2023 Ford Escape, 2024 Ford Escape, 2025 Ford Explorer, 2024 Ford Mustang
Ford Motor Company (Ford) is recalling certain 2023 Lincoln Corsair, 2023-2024 Escape, 2024 Mustang, and 2025 Explorer vehicles. The fuel injectors may have been assembled without O-ring support discs, which can result in a fuel leak.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy: Dealers will install new fuel injector O-rings and O-ring support discs, free of charge. Owner notification letters were mailed on October 7, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S54.
Delivery · Hoses, lines/piping, and fittingsMar 22, 2024 · NHTSA 24V220000 · Ford Motor Company · 362 vehicles 2024 Ford Mustang
Ford Motor Company (Ford) is recalling certain 2024 Mustang vehicles equipped with 2.3L engines. The low-pressure fuel supply line may be damaged or cut, which can result in a fuel leak.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire. In addition, a loss of fuel may result in an engine stall, increasing the risk of a crash.
Remedy: Dealers will replace the low-pressure fuel supply line, free of charge. Owner notification letters were mailed April 4, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S19.
Storage · Tank assemblyMar 8, 2024 · NHTSA 24V185000 · Ford Motor Company · 217 vehicles 2024 Ford Maverick
Ford Motor Company (Ford) is recalling certain 2024 Maverick vehicles. The fuel tanks may have an open pinch joint between the two molds, which can allow fuel to leak.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source increases the risk of a vehicle fire.
Remedy: Owners are advised to park and shut off the engine immediately if a fuel leak is detected or the Malfunction Indicator Lamp illuminates. Dealers will replace the fuel tanks, free of charge. Owner notification letters were mailed on July 10, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S17.
Fuel injection systemMar 8, 2024 · NHTSA 24V187000 · Ford Motor Company · 42,652 vehicles 2022 Ford Bronco Sport, 2023 Ford Bronco Sport, 2022 Ford Escape
Ford Motor Company (Ford) is recalling certain 2022-2023 Bronco Sport and 2022 Escape vehicles equipped with 1.5L engines. A fuel injector may crack and leak fuel inside the engine compartment.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire.
Remedy: Dealers will update the engine control software to include fuel injector leak detection and install a drain tube, free of charge. Owner notification letters were mailed on April 24, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S16. This recall is an expansion of previous recall number 22V-859.
Fuel injection systemNov 18, 2022 · NHTSA 22V859000 · Ford Motor Company · 521,746 vehicles 2021 Ford Bronco Sport, 2022 Ford Bronco Sport, 2023 Ford Bronco Sport, 2021 Ford Escape, 2022 Ford Escape, 2023 Ford Escape
Ford Motor Company (Ford) is recalling certain 2020-2023 Escape and 2021-2023 Bronco Sport vehicles equipped with 1.5L engines. A fuel injector may crack and leak fuel inside the engine compartment.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire.
Remedy: Dealers will update the engine control software to include fuel injector leak detection and install a drain tube, free of charge. Interim owner notification letters informing owners of the safety risk were mailed January 9, 2023. Remedy parts are expected to be available in 1st Quarter of 2023. Owner notification letters were mailed February 28, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S73. This recall includes all vehicles previously recalled under 22V-191. Vehicles previously remedied under 22V-191 will need to have the new remedy performed.
Delivery · Fuel pump · Control/drive moduleOct 20, 2022 · NHTSA 22V787000 · Ford Motor Company · 26 vehicles 2022 Ford Bronco Sport
Ford Motor Company (Ford) is recalling certain 2022 Bronco Sport vehicles. The fuel pump control module (FPCM) bracket may not be secured to the fuel tank assembly, which can lead to FPCM failure and cause an engine stall.
Risk and remedy
Risk: An engine stall can increase the risk of a crash.
Remedy: Dealers will replace the fuel tank, free of charge. Owner notification letters were mailed December 1, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S66.
Delivery · Hoses, lines/piping, and fittingsSep 14, 2022 · NHTSA 22V685000 · Ford Motor Company · 69 vehicles 2022 Ford Explorer, 2022 Ford Ranger
Ford Motor Company (Ford) is recalling certain 2022 Explorer and Ranger vehicles equipped with 2.3L engines. The fuel line may be loose due to improper tightening of the fuel line connection.
Risk and remedy
Risk: An improperly tightened fuel line connection may result in a fuel leak, increasing the risk of fire.
Remedy: Ford will inspect and replace the fuel line assembly, if needed, free of charge. Owner notification letters were mailed September 29, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S60.
StorageJun 10, 2022 · NHTSA 22V414000 · Ford Motor Company · 1 vehicles 2021 Ford F-150
Ford Motor Company (Ford) is recalling one 2021 F-150 vehicle. A single vehicle may have been assembled without a fuel tank front attachment resulting in an unsecured fuel tank attachment strap.
Risk and remedy
Risk: An improperly attached fuel tank increases the risk of a fuel leak and potential for fire.
Remedy: Dealers will inspect and repair (if necessary) the fuel tank strap bracket, free of charge. Owner notification letters were mailed July 1, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S42.
Storage · Tank assembly · Filler pipe and capFeb 16, 2022 · NHTSA 22V088000 · Ford Motor Company · 18,366 vehicles 2022 Ford Explorer
Ford Motor Company (Ford) is recalling certain 2022 Explorer and Lincoln Aviator vehicles. The fuel filler tube may detach during a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 301, "Fuel System Integrity."
Risk and remedy
Risk: A detached fuel filler tube can result in a fuel leak, increasing the risk of a fire.
Remedy: Dealers will install a fuel vapor line redundant locking clip, free of charge. Owner notification letters were mailed on April 4, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22C02.
Fuel system, dieselJan 14, 2022 · NHTSA 22V013000 · Ford Motor Company · 19,697 vehicles 2021 Ford F-250 Super Duty, 2021 Ford F-350 Super Duty, 2021 Ford F-450 Super Duty
Ford Motor Company (Ford) is recalling certain 2021 Super Duty F-250, F-350, F-450, F-550, F-600, and Medium Duty F-650 and F-750 vehicles equipped with 6.7L diesel engines. A small void may be present in the top-center of the vehicle's underhood secondary fuel filter cap, which may progress to a pinhole over time, allowing fuel to leak from the top of the secondary fuel filter.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source can increase the risk of a fire or injury.
Remedy: Dealers will replace the primary and secondary fuel filters, free of charge. Owner notification letters were mailed January 28, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S01.
StorageDec 16, 2021 · NHTSA 21V976000 · Ford Motor Company · 5,456 vehicles 2022 Ford Maverick
Ford Motor Company (Ford) is recalling certain 2022 Maverick vehicles. The fuel tank may have been damaged by drill holes during the installation of the spray-in bed-liner. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 301, "Fuel System Integrity."
Risk and remedy
Risk: A damaged fuel tank may result in a fuel leak, increasing the risk of a fire.
Remedy: Dealers will inspect and replace the fuel tank as necessary, free of charge. Interim owner notification letters were mailed on January 28, 2022. Owner notification letters were mailed on March 15, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21C35.
Delivery · Fuel pump · Control/drive moduleAug 10, 2021 · NHTSA 21V625000 · Ford Motor Company · 13,773 vehicles 2021 Ford Bronco Sport, 2022 Ford Bronco Sport, 2021 Ford Escape
Ford Motor Company (Ford) is recalling certain 2021 Escape, Lincoln Corsair, and 2021-2022 Bronco Sport vehicles. The fuel delivery module may leak inside the fuel tank, causing low fuel pressure which could result in an engine stall.
Risk and remedy
Risk: An engine stall increases the risk of a crash.
Remedy: Dealers will replace the fuel delivery module, free of charge. Interim notification letters (remedy not available) were mailed on September 30, 2021. Owner notification letters were mailed on December 14, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S38.
StorageNov 24, 2020 · NHTSA 20V730000 · Ford Motor Company · 17 vehicles 2020 Ford Explorer
Ford Motor Company (Ford) is recalling certain 2020 Explorer vehicles equipped with 2.3L engines and 19 gallon fuel tanks. The fuel tank inlet check valve may not be fully welded to the fuel tank shell.
Risk and remedy
Risk: An incomplete weld securing the inlet check valve to the fuel tank shell could result in a substantial fuel leak during a crash, increasing the risk of fire.
Remedy: Ford will notify owners, and dealers will replace the fuel tank shell, free of charge. The recall began December 8, 2020. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20S68.
Delivery · Hoses, lines/piping, and fittingsDec 4, 2019 · NHTSA 19V859000 · Ford Motor Company · 3,857 vehicles 2020 Ford Explorer
Ford Motor Company (Ford) is recalling certain 2020 Explorer and Lincoln Aviator vehicles. Over time, the protective sleeve on the vapor fuel line may chafe through the plastic liquid fuel line and cause a fuel leak.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy: Ford will notify owners, and dealers will install a longer protective sleeve on the liquid fuel line, as necessary, free of charge. Ford issued owners and interim notification on January 29, 2020. Recall began March 23, 2020. A second notice will be sent once parts are available, expected to be late in the first quarter of 2020. A renotification letter was sent on July 10, 2020. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S49.
StorageJul 5, 2019 · NHTSA 19V515000 · Ford Motor Company · 57,488 vehicles 2012 Ford Focus, 2013 Ford Focus, 2014 Ford Focus, 2017 Ford Focus
Ford Motor Company (Ford) is recalling certain 2012 and 2017 Focus vehicles equipped with 2.0L GDI gasoline engines and 2013-2014 Focus ST vehicles equipped with 2.0L GTDI engines, previously recalled under 18V-735. The affected vehicles did not have the Powertrain Control Module (PCM) updated as intended. Therefore, the Canister Purge Valve (CPV) may malfunction, possibly causing excessive vacuum in the fuel vapor management system.
Risk and remedy
Risk: The excessive vacuum may result in an engine stall while driving, without warning and without the ability to restart the vehicle, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will reprogram the Powertrain Control Module. Dealers will also check for fault codes and replace the CPV as needed. If the CPV is replaced, dealers will inspect and replace the carbon canister, fuel tank and fuel delivery module as necessary. The recall began July 29, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S22.
Fuel systemNov 14, 2018 · NHTSA 18V807000 · Ford Motor Company · 144 vehicles 2018 Ford Explorer
Ford Motor Company (Ford) is recalling certain 2018 Ford Explorer vehicles equipped with 2.3L or 3.5L GTDI engine. Due to an assembly error, the fuel pressure sensor may leak fuel.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source can increase the risk of a fire.
Remedy: Ford will notify owners, and dealers will replace the fuel line assembly, free of charge. The recall began December 7, 2018. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 18S35.
StorageOct 22, 2018 · NHTSA 18V735000 · Ford Motor Company · 1,282,596 vehicles 2012 Ford Focus, 2013 Ford Focus, 2014 Ford Focus, 2015 Ford Focus, 2016 Ford Focus, 2017 Ford Focus, 2018 Ford Focus
Ford Motor Company (Ford) is recalling certain 2012-2018 Ford Focus vehicles with a 2.0L GDI or 2.0L GTDI engine. The Canister Purge Valve (CPV) may malfunction, possibly causing excessive vacuum in fuel vapor management system.
Risk and remedy
Risk: The excessive vaccuum may result in an engine stall while driving, without warning and without the ability to restart the vehicle, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will reprogram the Powertrain Control Module. Dealers will also check for fault codes and replace the CPV as needed. If the CPV is replaced, dealers will inspect and replace the carbon canister, fuel tank and fuel delivery module as necessary. The recall began August 19, 2019. Owners may contact Ford Customer service at 1-866-436-7332. Ford's number for this recall is 18S32. Note: Until the vehicle is serviced for this concern, owners are advised to keep the fuel tank at least halfway full.
Delivery · Fuel pumpJun 12, 2018 · NHTSA 18V392000 · Ford Motor Company · 5,645 vehicles 2018 Ford Expedition, 2018 Ford F-150
Ford Motor Company (Ford) is recalling certain 2018 Ford Expedition, F-150, and Lincoln Navigator vehicles equipped with 3.5L GTDI V6 engines. These vehicles have high pressure fuel pump assemblies with welds that can fracture, which may cause an oil or fuel leak.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source may increase the risk of a fire.
Remedy: Ford will notify owners, and dealers will replace the high pressure fuel pump and associated components, free of charge. The recall began July 17, 2018. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 18S17.
Storage · Tank assembly · MountingDec 29, 2016 · NHTSA 16V945000 · Ford Motor Company · 7,105 vehicles 2017 Ford F-250 Super Duty, 2017 Ford F-350 Super Duty
Ford Motor Company (Ford) is recalling certain 2017 Ford F-250 and F-350 Super Duty trucks manufactured August 10, 2016, to September 17, 2016. The frame reinforcement bracket may not have been attached to the front fuel tank strap, allowing the fuel tank strap to separate from the frame.
Risk and remedy
Risk: A fuel tank strap that separates and allows the fuel tank to contact the ground may cause a fuel leak, increasing the risk of a fire.
Remedy: Ford will notify owners, and dealers will inspect and, if necessary, install the reinforcement bracket, free of charge. The recall began on February 7, 2017. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S45.
Delivery · Fuel pumpOct 26, 2016 · NHTSA 16V777000 · Ford Motor Company · 329,265 vehicles 2010 Ford Escape, 2011 Ford Escape, 2012 Ford Escape
Ford Motor Company (Ford) is recalling certain model year 2010-2012 Ford Escape vehicles manufactured February 26, 2009, to April 29, 2012, and 2010-2011 Mercury Mariner vehicles manufactured February 25, 2009, to December 12, 2010. On vehicles with a 3.0L engine, the Fuel Delivery Module (FDM) may crack, causing a fuel leak.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy: Ford will notify owners, and dealers will replace the FDM flange with one that has a redesigned fuel supply port, free of charge. Remedy parts are currently unavailable. Interim notices were mailed to owners on December 13, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S41.
Fuel system, dieselOct 26, 2016 · NHTSA 16V778000 · Ford Motor Company · 170 vehicles 2017 Ford F-250 Super Duty, 2017 Ford F-350 Super Duty, 2017 Ford F-450 Super Duty
Ford Motor Company (Ford) is recalling certain model year 2017 Ford F-250 SD, F-350 SD, F-450 SD, and F-550 SD trucks manufactured March 21, 2016, to August 28, 2016. The protective shield on the fuel conditioning module may have inadequate adhesion, allowing the shield to become dislodged.
Risk and remedy
Risk: If the shield becomes dislodged, the drain valve may open resulting in a fuel leak. A fuel leak, in the presence of an ignition source, increases the risk of a fire. Under certain conditions, significant liquid fuel on the road surface may cause a slip hazard, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will replace the protective shield, free of charge. The recall began November 11, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S39.
Delivery · Fuel pumpAug 25, 2016 · NHTSA 16V621000 · Ford Motor Company · 77,502 vehicles 2013 Ford Flex, 2014 Ford Flex, 2015 Ford Flex, 2013 Ford Taurus, 2014 Ford Taurus, 2015 Ford Taurus
Ford Motor Company (Ford) is recalling certain model year 2013-2015 Ford Taurus, Ford Flex, Lincoln MKS and Lincoln MKT vehicles equipped with 3.5L GTDI Ecoboost engines and 2013-2015 Ford Taurus Police Interceptor vehicles. A component within the fuel pump electric module (PEM) may overheat causing a loss of electrical power to the fuel pump.
Risk and remedy
Risk: A loss of power to the fuel pump will cause the engine to stall or prevent the vehicle from starting, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect the fuel PEM part number and replace the fuel PEM, as necessary, free of charge. The recall began on December 1, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S31.
Fuel system, dieselAug 24, 2016 · NHTSA 16V618000 · Ford Motor Company · 2,013 vehicles 2015 Ford Transit Van, 2016 Ford Transit Van
Ford Motor Company (Ford) is recalling certain model year 2015-2016 Transit vehicles manufactured July 15, 2015, to April 14, 2016 and equipped with a 3.2L diesel engine. A fuel injector or the fuel volume control valve may clog due to metallic debris within the fuel system.
Risk and remedy
Risk: If debris clogs the fuel system, the engine may stall, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will replace the fuel injection pump and associated parts and, if necessary, will replace the fuel filter and flush the fuel system, free of charge. The recall began on October 14, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S32.
Fuel systemDec 2, 2015 · NHTSA 15V812000 · Ford Motor Company · 868 vehicles 2013 Ford Explorer, 2013 Ford Flex, 2013 Ford Taurus
Ford Motor Company (Ford) is recalling certain model year 2013 Explorer, Explorer Police Utility, Taurus, Taurus Police Interceptor, Flex, Lincoln MKS, and Lincoln MKT vehicles. In the affected vehicles, the fuel delivery module may crack, allowing fuel to leak.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source may result in a fire.
Remedy: Ford will notify owners, and dealers will replace the fuel delivery module, free of charge. The recall began on December 21, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 13S04-S1.
Storage · Auxillary tankNov 24, 2015 · NHTSA 15V793000 · Ford Motor Company · 411,205 vehicles 2010 Ford Fusion, 2011 Ford Fusion
Ford Motor Company (Ford) is recalling certain model year 2010-2011 Ford Fusion vehicles manufactured July 21, 2008, to March 4, 2011, and 2010-2011 Mercury Milan vehicles manufactured July 23, 2008, to December 10, 2010. The affected vehicles have fuel vapor canisters whose purge valves may not operate properly resulting in abnormal pressure changes in the fuel tank.
Risk and remedy
Risk: The pressure changes may cause the tank to crack and leak fuel. A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy: Ford will notify owners, and dealers will update the vehicle powertrain control modules and inspect the vehicle for any diagnostic trouble codes (DTCs) for this issue and perform a leak test on the Canister Purge Valve (CPV). The fuel tank will be inspected for cracks. The CPV and fuel tank will be replaced as necessary. These repairs will be performed free of charge. The recall began on January 15, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S34.
Storage · Tank assemblyOct 27, 2015 · NHTSA 15V712000 · Ford Motor Company · 110,636 vehicles 2009 Ford Edge, 2010 Ford Edge
Ford Motor Company (Ford) is recalling certain model year 2009-2010 Ford Edge vehicles manufactured September 11, 2008, to July 1, 2010, and Lincoln MKX vehicles manufactured September 23, 2008, to July 1, 2010, originally sold in, or currently registered in, Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and the District of Columbia. Due to corrosion from salt water exposure such as from road salt use, the affected vehicles may leak fuel from the fuel tank seam weld under the tank mounting reinforcement brackets.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy: Ford will notify owners, and dealers will inspect the vehicles and either clean and treat the fuel tank with a corrosion preventative or replace the tank, free of charge. The recall began on May 10, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S31.
StorageOct 1, 2015 · NHTSA 15V618000 · Ford Motor Company · 658 vehicles 2016 Ford Fusion
Ford Motor Company (Ford) is recalling certain model year 2016 Ford Fusion vehicles manufactured September 3, 2015, to September 13, 2015, and 2016 Lincoln MKZ vehicles manufactured September 3, 2015, to September 12, 2015. The affected vehicles have a fuel tank that may have insufficent wall thickness. As a result, the fuel tanks may crack in the event of a crash and thus the vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 301, "Fuel System Integrity."
Risk and remedy
Risk: A fuel tank that cracks may leak fuel, increasing the risk of a fire.
Remedy: Ford will notify owners, and dealers will replace the fuel tank, free of charge. The recall began on October 19, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15C11.
Storage · Tank assembly · MountingSep 28, 2015 · NHTSA 15V605000 · Ford Motor Company · 203 vehicles 2016 Ford Explorer, 2015 Ford Taurus
Ford Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Lincoln MKS, and 2016 Ford Explorer vehicles manufactured on July 24, 2015. During vehicle production, the fuel tank attachment bolts may not have been properly tightened. As a result, the fuel tank straps may fracture and the fuel tank could separate from the vehicle.
Risk and remedy
Risk: If the fuel tank separates from the vehicle, a fuel leak may occur, increasing the risk of a fire.
Remedy: Ford will notify owners, and dealers will tighten the fuel tank attachment bolts, as necessary, free of charge. The recall began on October 19, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S26.
Storage · Tank assemblyJun 2, 2015 · NHTSA 15V339000 · Ford Motor Company · 19,095 vehicles 2015 Ford Mustang
Ford Motor Company (Ford) is recalling certain model year 2015 Ford Mustang vehicles manufactured February 14, 2014, to February 10, 2015, and equipped with 2.3L engines. Prolonged exposure to elevated underbody temperatures can cause degradation of the fuel tank and/or fuel vapor lines, which may eventually result in a fuel leak. In addition, this condition could cause seals in the parking brake cable to degrade, potentially affecting parking brake function.
Risk and remedy
Risk: If the vehicle experiences a fuel leak in the presence of an ignition source it can, increase the risk of a vehicle fire. Reduced parking brake function could potentially result in unexpected vehicle movement, which may increase the risk of injury.
Remedy: Ford will notify owners, and dealers will replace the fuel tank shield, add thermal patches to the fuel tank and parking brake cable, and add thermal wraps to the fuel vapor lines. The repairs will be performed free of charge. The recall began on July 9, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S19.
Delivery · Fuel pumpJan 9, 2015 · NHTSA 15V005000 · Ford Motor Company · 54,543 vehicles 2014 Ford Edge, 2014 Ford Escape, 2014 Ford Fiesta, 2015 Ford Fiesta, 2014 Ford Focus, 2014 Ford Transit Connect, 2015 Ford Transit Connect
Ford Motor Company (Ford) notified the agency on January 8, 2015, that they are recalling certain model year 2014 Ford Escape vehicles manufactured April 15, 2014, to May 8, 2014, and 2015 Lincoln MKC vehicles manufactured April 21, 2014, to May 15, 2014. On April 30, 2015, Ford expanded the recall to cover an additional 45,505 vehicles, including certain model year 2014-2015 Ford Transit Connect vehicles manufactured November 11, 2013, to August 29, 2014, 2014-2015 Ford Fiesta vehicles manufactured April 10, 2014, to June 17, 2014 and 2014 Ford Edge vehicles manufactured April 30, 2014, to May 21, 2014. Improper nickel plating of components within the fuel pump may result in the fuel pump failing.
Risk and remedy
Risk: If the fuel pump fails, the vehicle may stall without warning, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will replace the fuel pump, free of charge. The recall began on February 27, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S30.
Fuel systemDec 5, 2014 · NHTSA 14V774000 · Ford Motor Company · 712 vehicles 2015 Ford Mustang
Ford Motor Company (Ford) is recalling certain model year 2015 Ford Mustang vehicles manufactured September 25, 2014, to October 9, 2014. The fuel pressure sensor may not have been seated properly to the fuel jumper line, which may cause a fuel leak.
Risk and remedy
Risk: A partially seated fuel pressure sensor could cause a fuel odor or a fuel leak, increasing the risk of a vehicle fire in the presence of an ignition source.
Remedy: Ford will notify owners, and dealers will replace the fuel jumper line, free of charge. The recall began on December 17, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S27.
Delivery · Hoses, lines/piping, and fittingsNov 5, 2014 · NHTSA 14V703000 · Ford Motor Company · 25,238 vehicles 2014 Ford Transit Connect
Ford Motor Company (Ford) is recalling certain model year 2014 Transit Connect vehicles manufactured August 1, 2013, to July 10, 2014. In the affected vehicles, the fuel and vapor lines may have been incorrectly installed in the engine compartment, allowing the two lines to make contact.
Risk and remedy
Risk: Contact between the two lines may result in abrasion and a fuel leak. A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy: Ford has notified owners, and dealers will inspect the fuel line routing. If the fuel line has been routed incorrectly, it will be replaced and routed correctly. These repairs will be made free of charge. The recall began on November 17, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S24.
Storage · Tank assembly · MountingNov 5, 2014 · NHTSA 14V708000 · Ford Motor Company · 89 vehicles 2015 Ford Transit Van
Ford Motor Company (Ford) is recalling certain model year 2015 Ford Transit vehicles manufactured July 28, 2014, to August 7, 2014. In the affected vehicles the fuel filter bracket mounting may detach from the frame cross member over time.
Risk and remedy
Risk: A separation of the fuel filter from the cross member will disrupt distribution of fuel to the engine, thereby inducing an engine stall. An unexpected engine stall while driving increases the risk of a crash.
Remedy: Ford will notify owners, and dealers will install a reinforcement plate, free of charge. The recall began on December 19, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S23.
Storage · Tank assemblyOct 29, 2014 · NHTSA 14V682000 · Ford Motor Company · 186,024 vehicles 2007 Ford Edge, 2008 Ford Edge
Ford Motor Company (Ford) is recalling certain model year 2007-2008 Lincoln MKX, and Ford Edge vehicles, manufactured June 15, 2006, to September 22, 2008, and originally sold, or currently registered in, Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and the District of Columbia. Due to corrosion from salt water exposure such as from road salt use, the affected vehicles may leak fuel from the fuel tank seam weld under the tank mounting reinforcement brackets.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy: Interim notices were mailed to owners on December 12, 2014. The recall began on October 6, 2015. Dealers will inspect the vehicles and either clean and treat the fuel tank with a corrosion preventative or replace the tank, free of charge. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S22.
DeliverySep 2, 2014 · NHTSA 14V525000 · Ford Motor Company · 301 vehicles 2014 Ford Escape, 2014 Ford Focus
Ford Motor Company (Ford) is recalling certain model year 2014 Ford Focus vehicles manufactured May 1, 2014, to May 24, 2014, 2014 Ford Escape vehicles manufactured on June 6, 2014, and 2015 Lincoln MKC vehicles manufactured June 4, 2014, to July 7, 2014. In the affected vehicles, the Fuel Delivery Module (FDM) may crack between the filter body and the filter cap, possibly resulting in low fuel pressure.
Risk and remedy
Risk: A reduction in fuel pressure may result in a vehicle stall, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will replace the FDM, free of charge. The recall began in September 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S20.
StorageJul 2, 2014 · NHTSA 14V402000 · Ford Motor Company · 175 vehicles 2014 Ford Fiesta
Ford Motor Company (Ford) is recalling certain model year 2014 Ford Fiesta vehicles manufactured October 25, 2013, to February 27, 2014. Due to a manufacturing error, the fuel tank may leak.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy: Ford has notified the affected owners. Dealers will replace the fuel tank, free of charge. The recall began on July 14, 2014. Owners may contact Ford customer service at 1-800-392-3673. Ford's number for this recall is 14S12.
Fuel systemJan 6, 2014 · NHTSA 14V002000 · Ford Motor Company · 27,933 vehicles 2012 Ford Edge, 2013 Ford Edge
Ford Motor Company (Ford) is recalling certain model year 2012-2013 Edge vehicles manufactured from September 2, 2010, through April 25, 2013, and equipped with 2.0L engines. The fuel line pulse damper metal housing may crack as a result of an improper manufacturing process. A cracked fuel line pulse damper housing may result in a combination of fuel odor, weepage, or a continuous leak while the fuel system is pressurized.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source may result in a fire.
Remedy: Ford will notify owners, and dealers will replace the fuel line with one that does not have a damper, free of charge. The safety recall began on February 25, 2014. Owners may contact Ford at 1-866-436-7332. Ford's number for this recall is 13S13. IMPORTANT: This recall supersedes recall 12V-438. All vehicles that have been remedied under the previous recall need to have the current remedy applied.
Delivery · Hoses, lines/piping, and fittingsNov 25, 2013 · NHTSA 13V584000 · Ford Motor Company · 9,469 vehicles 2013 Ford Escape
Ford Motor Company (Ford) is recalling certain model year 2013 Escape vehicles manufactured from October 5, 2011, through July 11, 2012, and equipped with a 1.6L engine subject to prior safety recall NHTSA 12V-336. In some cases, the engine compartment fuel line may have been installed incorrectly when repaired under the prior recall. The misinstalled fuel line could chafe and eventually leak fuel.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source may result in a fire.
Remedy: Ford will notify owners and dealers will inspect the engine compartment fuel line, and if necessary, replace it, free of charge. An interim notice will be mailed to owners during January 2014. The recall began on April 9, 2014. Owners may contact Ford at 1-866-436-7332. Ford's recall number is 13S12.
Fuel systemMay 31, 2013 · NHTSA 13V227000 · Ford Motor Company · 390,783 vehicles 2013 Ford Explorer, 2013 Ford Flex, 2013 Ford Fusion, 2013 Ford Taurus
Ford is recalling certain model year 2013 Explorer, Taurus, Flex, Fusion, Police Interceptor Sedan and Police Interceptor Utility vehicles; and certain model year 2013 Lincoln MKS, MKT, and MKZ vehicles. In the affected vehicles, the fuel delivery module may develop a crack, allowing fuel to leak.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source may result in a fire.
Remedy: Ford will notify owners, and dealers will replace the fuel delivery module, free of charge. The recall began on July 20, 2013. Owners may contact Ford Motor Company Customer Relationship Center at 1-866-436-7332. Ford's recall campaign number is 13S04.
Storage · Tank assemblyMar 27, 2013 · NHTSA 13V109000 · Ford Motor Company · 3,037 vehicles 2013 Ford Explorer, 2012 Ford Taurus
Ford is recalling certain model year 2012 Taurus, Lincoln MKS, and model year 2013 Explorer vehicles manufactured July 19, 2011, through March 15, 2012. In the affected vehicles, the fuel tanks may have a marginally sealed seam in the side of the tank. As a result, the fuel tanks may not provide the expected strength in the event of an impact. The tanks may also leak.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source may result in a fire.
Remedy: Ford will notify owners, and dealers will inspect the fuel tanks and replace them as necessary, free of charge. The recall began on May 9, 2013. Ford's recall campaign number is 13S03. Owners may contact Ford Motor Company Customer Relationship Center at 1-866-436-7332.
Delivery · Hoses, lines/piping, and fittingsSep 7, 2012 · NHTSA 12V438000 · Ford Motor Company · 5,499 vehicles 2012 Ford Edge
Ford is recalling certain 2012 Edge vehicles manufactured from September 2, 2010, through October 31, 2011, equipped with 2.0L engines. The fuel line pulse damper metal housing may crack as a result of an improper manufacturing process. A cracked fuel line pulse damper housing may result in a combination of fuel odor, weepage, or a continuous leak while the fuel system is pressurized.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source may result in a fire.
Remedy: Ford will notify owners, and dealers will repair the vehicles free of charge. The safety recall began on September 27, 2012. Owners may contact Ford Motor Company Customer Relationship Center at 1-866-436-7332.
Do not driveDelivery · Hoses, lines/piping, and fittingsJul 18, 2012 · NHTSA 12V336000 · Ford Motor Company · 9,320 vehicles 2013 Ford Escape
Ford is recalling certain model year 2013 Escape vehicles manufactured from October 5, 2011, through July 11, 2012, and equipped with a 1.6L engine. These vehicles have an engine compartment fuel line which may split, resulting in a leak.
Risk and remedy
Risk: If this leak occurs in the presence of an ignition source, there is an increased risk of a fire and/or personal injury.
Remedy: Ford will notify and instruct owners to stop driving their vehicles and contact a Ford or Lincoln dealer to arrange pick-up of their vehicle. Customers will be provided with a rental vehicle if needed. The dealer will replace the engine compartment fuel line, free charge. The recall began on August 10, 2012. Owners may contact Ford at 1-866-436-7332.
Storage · Tank assembly · MountingJul 29, 2011 · NHTSA 11V385000 · Ford Motor Company · 1,100,000 vehicles 1997 Ford F-150, 1998 Ford F-150, 1999 Ford F-150, 2000 Ford F-150, 2001 Ford F-150, 2002 Ford F-150, 2003 Ford F-150, 2004 Ford F-150, 1997 Ford F-250, 1998 Ford F-250, 1999 Ford F-250
Ford is recalling certain 1997 through 2003 model year ford f-150, 2004 model year ford f-150 heritage, 1997 through 1999 model year f-250 less than 8,500 lbs. Gross vehicle weight rating (gvwr), and 2002 and 2003 lincoln blackwood vehicles manufactured from june 20, 1995, through august 4, 2004, originally sold, or currently registered in, Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin, and the District of Columbia. Prolonged exposure to road deicing chemicals may cause severe corrosion of the fuel tank straps which secure the tank to the vehicle.
Risk and remedy
Risk: As a result of the corrosion, one or both straps may fail allowing the fuel lines to separate from the tank, or in some cases, causing the tank to contact the ground. Either scenario may result in a fuel leak presenting a fire hazard.
Remedy: Ford will notify owners and instruct them to take their vehicles to a ford or lincoln dealer to have the fuel tank straps replaced with straps that have increased corrosion protection. Early in this campaign, if replacement straps are not available, dealers may install a cable support under the strap as an interim repair or a steel reinforcement over the existing strap as a permanent repair. Any repairs will be performed free of charge. The safety recall began on september 16, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332. Ford's recall campaign number is 11s21
Storage · Tank assembly · Filler pipe and capJul 13, 2011 · NHTSA 11V355000 · Ford Motor Company · 2,945 vehicles 2007 Ford Five Hundred
Ford is recalling certain model year 2007 ford five hundred and mercury montego vehicles manufactured from september 5, 2006, through september 11, 2006. The fuel tanks may not have consistent welds between the fuel tank and fuel filler neck spud which can affect the strength of the joint. Some fuel tank spud welds may not provide the expected strength in the event of a severe rear impact to the vehicle. An improper weld can result in a crack in the joint which could illuminate the emissions malfunction indicator light, cause a fuel odor, or allow fuel to leak out.
Risk and remedy
Risk: Fuel leakage, in the presence of an ignition source, could result in a fire.
Remedy: Dealers will replace the fuel tank free of charge. The safety recall began on august 16, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.
Delivery · Hoses, lines/piping, and fittingsFeb 21, 2011 · NHTSA 11V126000 · Ford Motor Company · 23,688 vehicles 2010 Ford Ranger
Ford is recalling certain model year 2010 ford ranger trucks manufactured from october 15, 2009, through may19, 2010. The engine fuel line in the area of the throttle body shield may not have a protective convolute (cover) properly installed. If the protective convolute on the fuel line is not assembled in the proper position, the edge of the shield may contact the fuel line. Over time this contact may chafe the fuel line, resulting in a fuel odor and a potential fuel leak.
Risk and remedy
Risk: A sufficient fuel leak in the presence of an ignition source may result in a fire.
Remedy: Dealers will trim the throttle body shield away from the fuel line and inspect the fuel line for wear, and replace the line if necessary free of charge. The safety recall began on march 4, 2011. Owners may contact the ford motor company customer relationship center at 1-866-436-7332.
Storage · Tank assemblyJul 3, 2008 · NHTSA 08V301000 · Ford Motor Company · 142 vehicles 2008 Ford Edge
Ford is recalling 142 my 2008 edge and lincoln mkk all wheel drive vehicles. The fuel tank weld fixture may have been exposed to a contaminant during production which could cause a dimple in the bottom of the fuel tank at a spot weld.
Risk and remedy
Risk: This dimple could result in a fuel leak or a fuel drip from the tank. Fuel leakage, in the presence of an ignition source, could result in a fire.
Remedy: Dealers will inspect and, if necessary, replace the fuel tank free of charge. The recall began on july 11, 2008. Owners may contact ford at 1-866-437-7332.
Fuel injection system · Fuel railFeb 5, 2008 · NHTSA 08V057000 · Ford Motor Company · 57,199 vehicles 2007 Ford Expedition
Ford is recalling 57,199 my 2006-2007 e-150, e-250, e-350, and my 2007 expedition and lincoln navigator vehicles equipped with 5.4l engines. The fuel rail cross-over hose may contain weak areas. As a result, the hose may crack, which could cause a fuel odor and/or fuel leak.
Risk and remedy
Risk: Fuel leakage in the presence of an ignition source could result in a fire.
Remedy: Dealers will replace the fuel rail assembly. The recall began on march 3, 2008. Owners may contact ford at 1-800-392-3673.
Storage · Tank assemblyJun 28, 2007 · NHTSA 07V278000 · Ford Motor Company · 203 vehicles 2007 Ford F-150
On certain trucks built with 26 gallon fuel tanks, the fuel tank may have a depression at the seam between the top and bottom halves of the tank (not visible from outside the fuel tank). If a depression is large enough, fuel may permeate the fuel tank wall resulting in a fuel odor, or a "service engine soon" indicator light.
Risk and remedy
Risk: If left uncorrected, a fuel leak could eventually develop. A fuel leak in the presence of an ignition source could result in a fire.
Remedy: Dealers will replace the fuel tank free of charge. The recall began on june 25, 2007. Owners may contact ford at 1-866-436-7332.
Storage · Tank assembly · MountingNov 9, 2005 · NHTSA 05V515000 · Ford Motor Company · 123,206 vehicles 2005 Ford Five Hundred, 2005 Ford Freestyle
On certain passenger vehicles, the straps that secure the fuel tank to the vehicle body may break, causing the fuel tank and fuel tank heat shield to drop on the driveshaft (all wheel drive vehicles) or exhaust system (front wheel drive vehicles).
Risk and remedy
Risk: If this happens, drivers may notice a noise or a fuel leak. A fuel leak in the presence of an ignition source could result in a fire.
Remedy: Dealers will replace both fuel tank straps. The recall began on december 1, 2005. Owners may contact ford at 1-800-392-3673.
Delivery · Hoses, lines/piping, and fittingsJun 9, 2005 · NHTSA 05V266000 · Ford Motor Company · 78,675 vehicles 2005 Ford F-250 Super Duty, 2005 Ford F-350 Super Duty
On certain pickup trucks and chassis cab vehicles equipped with 5.4l or 6.8l gasoline engines, the fuel jumper line may have an incorrect end form.
Risk and remedy
Risk: The fuel line may separate at the connection to the main fuel bundle. If the fuel line separates, an operator may notice a gasoline odor and/or fuel on the ground, loss of power, and the engine will eventually stall. Fuel leakage in the presence of an ignition source could result in a fire.
Remedy: Dealers will install an external retention clip at the fuel jumper line to the main fuel bundle connection. The recall began on june 20, 2005. Owners may contact ford at 1-800-392-3673.
StorageMar 18, 2005 · NHTSA 05V113000 · Ford Motor Company · 56 vehicles 2005 Ford Thunderbird
On certain passenger vehicles, the fuel tank may have a localized thin wall section in the lower half of the tank. The fuel tank may crack creating a potential for a fuel leak and fuel odor. The "service engine soon" indicator may illuminate.
Risk and remedy
Risk: A fuel leak in the presence of an ignition source could result in a fire.
Remedy: Dealers will replace the fuel tank free of charge. The recall began on april 4, 2005. Owners may contact ford at 1-800-392-3673, lincoln at 1-800-521-4140.
Storage · Tank assembly · MountingSep 13, 2004 · NHTSA 04V443000 · Ford Motor Company · 1,689 vehicles 2004 Ford F-150
On certain trucks equipped with 4.2l, 4.6l and 5.4l gasoline engines, the fuel tank may have a depression at the seam between the top and bottom halves of the tank. If a depression is large enough, fuel may permeate the fuel tank wall resulting in a fuel odor, illumination, of the "service engine soon" indicator light, or a fuel leak.
Risk and remedy
Risk: Fuel leakage, in the presence of an ignition source, could result in a fire.
Remedy: Dealers will replace the fuel tank. The recall began september 17, 2004. Owners should contact ford at 1-800-392-3673.
Storage · Tank assemblyApr 26, 2004 · NHTSA 04V200000 · Ford Motor Company · 371 vehicles 2004 Ford F-150
Certain pickup trucks may have a fuel tank with localized depressions in the fuel tank wall at the seam between top and bottom halves of the tank. If a depression is large enough, fuel may permeate the fuel tank wall resulting in a fuel odor, or the "service engine soon" indicator light in the instrument cluster may illuminate.
Risk and remedy
Risk: If left uncorrected, a fuel leak could eventually develop.
Remedy: Dealers will replace the fuel tank on these vehicles. Owner notification began on may 6, 2004. Owners should contact ford at 1-800-248-0186.
Fuel systemNov 19, 2003 · NHTSA 03V482000 · Ford Motor Company · 671,000 vehicles 2000 Ford Focus, 2001 Ford Focus
On certain passenger vehicles, contamination of the filter in the fuel delivery module (fdm) can reduce, and eventually block, the flow of fuel to the engine.
Risk and remedy
Risk: This may cause engine hesitation, loss of power, surging, and other similar symptoms. Over time, the filter may become sufficiently blocked to cause the engine to stall, which could result in a crash.
Remedy: This action is deemed a safety improvement campaign and is not being conducted under the safety act. All owners will be notified of the problem, and dealers will replace the fdm with a new design at no charge if the owner reports that the vehicle exhibits any of the identified symptoms. The free replacement will be available for a period of 10 years following the original purchase of the vehicle, with no mileage limit. Owner notification is expected to begin during november 2003. Owners should contact ford at 1-800-392-3673.
Storage · Tank assemblyNov 6, 2003 · NHTSA 03V472000 · Ford Motor Company · 4,218 vehicles 1996 Ford Crown Victoria, 1997 Ford Crown Victoria, 1998 Ford Crown Victoria, 1999 Ford Crown Victoria, 2000 Ford Crown Victoria, 2001 Ford Crown Victoria, 2002 Ford Crown Victoria, 2003 Ford Crown Victoria
On certain natural gas vehicles, if a flame from a vehicle interior fire becomes locally directed at the natural gas fuel tank located immediately behind the rear seat, the flame could damage the fiberglass wrap on the tank weakening the tank.
Risk and remedy
Risk: If the strength of the tank is significantly compromised, it could rupture, increasing the risk of a fire.
Remedy: Dealers will install an insulator behind the current seat back. Owner notification began on january 7, 2004. Owners should contact ford at 1-800-392-3673.
Storage · Tank assemblySep 6, 2002 · NHTSA 02V249000 · Ford Motor Company · 574 vehicles 2002 Ford Crown Victoria
On certain natural gas model vehicles, a t-fitting that connects fuel tanks #3 and #4 can develop a leak when the solenoid valves are energized, such as when the ignition switch is in the on position or during refueling.
Risk and remedy
Risk: A gas leak of sufficient quantity concentrated in an area to create a combustible mixture and in the presence of an ignition source could result in a fire.
Remedy: Dealers will install a redesigned "t" fitting on #4 fuel tank and tested for leakage. Owner notification began september 13, 2002. Owners who do not receive the free remedy within a reasonable time should contact ford at 1-866-436-7332.
Storage · Tank assemblyApr 5, 2001 · NHTSA 01V114000 · Ford Motor Company · 151,000 vehicles 1997 Ford E-150, 1998 Ford E-150, 1997 Ford E-350, 1998 Ford E-350
Vehicle description: on certain vans with ambulance prep packages or other severe-duty applications involving operation at or near the gross vehicle weight with frequent twisting of the vehicle body, such as off-road, rough road or speed bump events, the 35 gallon mid-ship fuel tank could develop a crack where it contacts the frame cross member. If the fuel tank cracks, fuel leakage could occur.
Risk and remedy
Risk: Fuel leakage in the presence of an ignition source could result in a fire.
Remedy: Dealers will inspect the fuel tank and, if cracked, will replace the tank. Insulator pads will be installed on all vehicles to reduce the stress levels in the fuel tank. Owner notification began april 19, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.
Storage · Tank assemblyDec 29, 2000 · NHTSA 00V424000 · Ford Motor Company · 275,000 vehicles 1993 Ford F-150, 1993 Ford F-250, 1993 Ford F-350
Vehicle description: light duty trucks and cab chassis equipped with gasoline engines and dual fuel tanks. The carbon steel fuel pressure regulator in the fuel system can wear out during the life of the vehicle. If the fuel pressure regulator malfunctions, it can cause high fuel system pressure, which damages the fuel pump check valve. This allows fuel to be transferred from one tank to the other, possibly overfilling the non-operating tank, resulting in fuel overflow past the filler cap.
Risk and remedy
Risk: Fuel leakage in the presence of an ignition source could result in a vehicle fire.
Remedy: Dealers will have a stainless steel fuel pressure regulator installed. Owner notification began july 9, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-866-436-7332. (see previous NHTSA recall 93v-125/ford recall 93s68).
Storage · Tank assemblyOct 30, 2000 · NHTSA 00V350000 · Ford Motor Company · 3,750 vehicles 1998 Ford Contour, 1999 Ford Contour, 2000 Ford Contour
Vehicle description: bi-fuel vehicles. These vehicles may have a fuel tank filler pipe grommet that could have been damaged during the installation of the bi-fuel system. If the grommet is damaged, fuel could leak. Fuel leakage in the presence of an ignition source could result in a fire. Dealers will replace the fuel tank filler pipe grommet.
Risk and remedy
Risk: If the grommet is damaged, fuel could leak. Fuel leakage in the presence of an ignition source could result in a fire.
Remedy: Dealers will replace the fuel tank filler pipe grommet.
Equipment · Other · LabelsSep 21, 2000 · NHTSA 00V284000 · Ford Motor Company · 4,500 vehicles 1998 Ford E-250, 1998 Ford E-350, 1998 Ford F-150, 1999 Ford F-150, 2000 Ford F-150, 1998 Ford F-250, 1999 Ford F-250
Vehicle description: bi-fuel CNG pickup trucks and bi-fuel CNG vans, modified by cfi control systems, inc., fail to conform to the requirements of FMVSS no. 303, "fuel system integrity of compressed natural gas vehicles." the label affixed to the fuel filler door by the vehicle modifier contains the inspection date and expiration date of the CNG tank. However, it does not contain the statement "see instructions on the fuel container for inspection and service life."
Risk and remedy
Risk: These vehicles do not comply with the requirements.
Remedy: Owners will be provided a label with the required statement, along with instructions for affixing the label at the fuel filler door. Owner notification began november 2, 2000. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.
DeliverySep 18, 2000 · NHTSA 00V277001 · Ford Motor Company · 10,850 vehicles 2001 Ford Escape
Vehicle description: sport utility vehicles. The o-ring seals in the fuel line connector at the outlet end of the fuel filter were damaged when the line was connected to the filter during vehicle assembly. In some cases, this damage could result in a fuel odor, or possibly in fuel dripping from the connection.
Risk and remedy
Risk: Fuel leakage, in the presence of an ignition source, could result in a fire.
Remedy: Dealers will inspect and, if necessary, replace the fuel line. Owner notification began september 27, 2000. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.
Delivery · Hoses, lines/piping, and fittingsAug 17, 2000 · NHTSA 00V231000 · Ford Motor Company · 670,509 vehicles 1997 Ford F-150, 1997 Ford F-250
Vehicle description: light duty pickup trucks manufactured at the Kansas city or norfolk assembly plants. The front fuel line assembly could have a hole rubbed through in one of two locations. The first location is below the fuel rail connection where the flexible hose is crimped to the steel tube. The bracket that attaches the front fuel line to the transmission could have been bent during assembly. The second location is at the rear steel tube section forward of the rear bracket. During installation the rear steel tubes of the front fuel line assembly could have been bent downward. In vehicles equipped with a manual 4xz4 transfer case shifter, the shifter linkage may contact the steel tubes as it is being shifted between 4h, 4l, 2l and neutral.
Risk and remedy
Risk: This condition could result in fuel leakage. Fuel leakage in the presence of an ignition source could result in a fire.
Remedy: Dealers will inspect these lines and replace the front fuel line assembly if necessary. Owner notification began october 27, 2000. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.
DeliveryJun 19, 2000 · NHTSA 00V164000 · Ford Motor Company · 3,000 vehicles 2000 Ford Windstar
Vehicle description: mini vans. These vehicles may have incorrectly fuel line end forms which could result in a lower than specified pull apart force for the installed fuel line connection.
Risk and remedy
Risk: Fuel leakage, in the presence of an ignition source, could result in a fire.
Remedy: Dealers will install a redundant fuel line clip on the fuel supply and return line connections at the rear of the chassis fuel line bundle.
Storage · Tank assemblyNov 4, 1999 · NHTSA 99V311000 · Ford Motor Company · 107,540 vehicles 1999 Ford F-250
Vehicle description: pickup trucks equipped with gasoline engines and 8 foot boxes, may not fully satisfy the requirements of FMVSS no. 301, "fuel system integrity." in a 30 mph frontal barrier crash test, a fuel tank vapor recovery valve separated internally. During the subsequent static rollover test, fuel spillage exceeded the specified rate.
Risk and remedy
Risk: Fuel leakage, in the presence of an ignition source, could result in a fire.
Remedy: Dealers will install a stop plate assembly on the vehicle frame to prevent recovery valve contact with a frame crossmember during the impact sequence.
Storage · Tank assemblyNov 2, 1999 · NHTSA 99V309000 · Ford Motor Company · 70,116 vehicles 1995 Ford Windstar
Vehicle description: minivans which were originally sold or currently registered in the following hot weather states: Alabama, Arizona, Arkansas, California (10 southern counties), Florida, Georgia, Hawaii, Louisiana, Mississippi, Nevada (clark county only), Oklahoma, South Carolina and Texas, can develop cracks in the fuel tank in the forward strap area of the standard 20 gallon tank due to a combination of factors that are present in certain very hot areas of the country.
Risk and remedy
Risk: These cracks could result in fuel leakage if they propagate through the wall of the tank.
Remedy: Dealers will install a brace assembly at the strap bolt hole location and replace the tank strap with a revised, longer strap. Dealers will also inspect the tanks for leaks. If a leak exists and is the result of a crack in the fuel tank, the tank will be replaced in addition to the installation of a spacer and longer strap.
Storage · Tank assembly · Filler pipe and capSep 13, 1999 · NHTSA 99V247000 · Ford Motor Company · 22,324 vehicles 1996 Ford Contour
Vehicle description: passenger vehicles. The fuel filler pipe vent hose may have less than the intended level of ozone resistance, which could result in the hose becoming brittle and cracking.
Risk and remedy
Risk: A cracked hose could result in fuel leakage when the vehicle is being fueled.
Remedy: Dealers will install a fuel filler vent hose contacting the appropriate blend of pvc and nitrile rubber.
Storage · Tank assemblyAug 12, 1999 · NHTSA 99V219000 · Ford Motor Company · 245,300 vehicles 1999 Ford F-250
Vehicle description: gasoline and diesel engine pickup trucks equipped with 8 foot beds, do not fully satisfy the requirements of FMVSS no. 301, "fuel system integrity." the fuel tank front strap isolator may not be properly positioned which could result in the strap cutting the tank during a 30 mph front barrier test, resulting in fuel spillage.
Risk and remedy
Risk: During the subsequent static rollover test, fuel spillage exceeded the specified rate, increasing the risk of a fire.
Remedy: Dealers will reposition the front strap isolator.
Storage · Tank assemblyApr 27, 1999 · NHTSA 99V093001 · Ford Motor Company · 293,650 vehicles 1999 Ford F-250
Vehicle description: gasoline and diesel engine pickup trucks equipped with 6" and 8" beds manufactured from january 5, 1998 through march 21, 1999, do not not fully satisfy the post crash test static rollover requirements of FMVSS no. 301, "fuel system integrity." six attachment bolts (m12 bolts) may have been damaged during the 30 mph front barrier test allowing the bolts to shift or become detached, resulting in fuel spillage.
Risk and remedy
Risk: Fuel leakage in the presence of an ignition source could result in a fire.
Remedy: Dealers will augment the box-to-chassis attachment by installing box-to-chassis retaining cables.
Storage · Tank assembly · MountingApr 27, 1999 · NHTSA 99V093002 · Ford Motor Company · 102,700 vehicles 1999 Ford F-250
Vehicle description: pickup trucks equipped with 6" beds manufactured from january 5, 1998 through june 4, 1999, do not not fully satisfy the post crash test static rollover requirements of FMVSS no. 301, "fuel system integrity." contact between the fuel tank and a fuel tank locator bracket during a front barrier impact test resulted in a cut in the tank, resulting in fuel leakage.
Risk and remedy
Risk: Fuel leakage in the presence of an ignition source could result in a fire.
Remedy: Dealers will replace the fuel tank locator bracket with a similar bracket whose design has been revised to incorporate more rounded surfaces where contact with the tank occurs.
Electrical system · Wiring · Front underhoodFeb 9, 1999 · NHTSA 99V028000 · Ford Motor Company · 23,097 vehicles 1994 Ford Aerostar, 1995 Ford Aerostar
Vehicle description: mini vans. Heat generation in the wiring harness to the fuel pump/sender assembly can cause an electrical short. The vehicle could experience a loss of power and become immobilized and the fuel gauge may be erratic.
Risk and remedy
Risk: Heat damage, including melting or charring of the fuel pump and sender assembly wire harness and associated wiring harnesses can also result. The short circuit could also have the potential for a vehicle fire.
Remedy: Dealers will install a fused jumper harness in the fuel pump ground circuit that will be installed at the fuel pump inertia shut-off switch.
Delivery · Hoses, lines/piping, and fittingsDec 7, 1998 · NHTSA 98V312000 · Ford Motor Company · 305 vehicles 1999 Ford Expedition
Vehicle description: sport utility vehicles. The fuel line assemblies may have been damaged by the supplier during manufacturing, allowing leakage.
Risk and remedy
Risk: Fuel leakage in the presence of an ignition source can result in a fire.
Remedy: Dealers will inspect these vehicles and, if necessary, replace the front and rear fuel line assemblies.
Fuel injection systemSep 1, 1998 · NHTSA 98V201000 · Ford Motor Company · 330 vehicles 1999 Ford Ranger
Vehicle description: light duty pickup trucks with 3.0l engine. An 'o'-ring seal in the fuel injection pulse damper to fuel rail joint could be damaged allowing fuel leakage.
Risk and remedy
Risk: In the presence of an ignition source, a fire can result from fuel leakage.
Remedy: Dealers will replace the pulse damper.
Fuel injection systemAug 19, 1998 · NHTSA 98V194000 · Ford Motor Company · 1,700 vehicles 1999 Ford F-150, 1999 Ford F-250
Vehicle description: light duty pickup trucks. The fuel pressure regulator o-ring may have been damaged when the fuel pressure regulator was installed in the engine fuel rail. If the o-ring is damaged, fuel vapor or leakage could occur.
Risk and remedy
Risk: If an ignition source is present, a fire could result.
Remedy: Dealers will replace the fuel pressure regulator.
Storage · Tank assemblyAug 11, 1998 · NHTSA 98V190000 · Ford Motor Company · 140,000 vehicles 1990 Ford Aerostar
Vehicle description: mini vans originally sold or currently registered in the following states: Alabama, Arizona, Arkansas, California (10 southern counties of los angeles, orange, san bernadino, san diego, riverside, ventura, santa barbara, san luis obispo, imperial, and kern), Florida, Georgia, Hawaii, Louisiana, Mississippi, Nevada (clark county), Oklahoma, South Carolina, and Texas, and in the u.s. Territories covered by the federal statutes. The upper portion of the fuel tank can develop small cracks due to extended exposure to very high ambient temperatures. Fuel vapor or leakage could occur at these cracks.
Risk and remedy
Risk: If an ignition source is present, a fire could result.
Remedy: Dealers will replace the fuel tank, regardless of mileage, through march 31, 2002. This coverage will only be for structural cracks at the top of the tank and will not include other damage caused by an accident or road debris.
Storage · Tank assemblyJul 15, 1998 · NHTSA 98V161000 · Ford Motor Company · 202,000 vehicles 1997 Ford F-150, 1998 Ford F-150
Vehicle description: light duty 4-wheel drive pickup trucks. If the vehicle is overloaded, the rear leaf springs can be overstressed. A fatigue fracture of the spring can occur. The center leaf of the spring can fracture at the forward edge of the spring seat and, in some cases, contact the fuel tank.
Risk and remedy
Risk: Fuel tank contact can damage the tank and result in fuel leakage. Fuel leakage in the presence of an ignition source can result in a fire.
Remedy: Dealers will inspect the rear springs and install an additional clip on the forward end of the rear springs to prevent fuel tank contact in the event of a leaf fracture. Any fractured springs will be replaced.
Storage · Tank assemblyMar 25, 1998 · NHTSA 98V067000 · Ford Motor Company · 400 vehicles 1996 Ford Taurus
Vehicle description: passenger vehicles previously serviced under ford service bulletin 97-17-9 from august 1997 through december 1997. These vehicles were inadvertenly equipped with an 18-gallon fuel tank rather than the 16-gallon as specified. The 18-gallon tank has a second valve location where a shipping plug should be installed.
Risk and remedy
Risk: If this shipping plug is displaced, fuel leakage can result. Fuel leakage in the presence of an ignition source could potentially result in a fire.
Remedy: Dealers will install the correct fuel tank.
Delivery · Hoses, lines/piping, and fittingsMar 19, 1998 · NHTSA 98V060000 · Ford Motor Company · 320,000 vehicles 1997 Ford Explorer, 1998 Ford Explorer
Vehicle description: multi-purpose passenger vehicles equipped with 4.0l single overhead cam engines. The engine fuel lines can be damaged if the vehicle is jump started and the ground cable is attached to the fuel line bracket that is located near the battery. Since the bracket is not grounded, the stainless steel fuel line braid could act as a ground potentially overheating the ptfe inner liner of the fuel line resulting in damage to the fuel line.
Risk and remedy
Risk: The fuel lines can leak, and in the presence of an ignition source, a fire could potentially result.
Remedy: Dealers will install a warning label on the fuel line bracket advising owners not to use it for a jump start ground. Also a revised bolt will be installed in the alternator bracket to provide a convenient jump start ground location.
Fuel injection systemNov 24, 1997 · NHTSA 97V216000 · Ford Motor Company · 8,000 vehicles 1998 Ford Mustang
Vehicle description: passenger vehicles equipped with 4.6l engines. Some of these vehicles has missing or inadequate braze joints between the fuel rail body and the fuel rail mounting bracket(s).
Risk and remedy
Risk: If the bracket separates from the rail, the rail can lift one or more of the injectors, and fuel leakage will result. In the presence of an ignition source, a fire could occur.
Remedy: Dealers will replace the fuel rail on these vehicles.
StorageNov 17, 1997 · NHTSA 97V203000 · Ford Motor Company · 1,800 vehicles 1996 Ford Contour, 1997 Ford Contour
Vehicle description: bi-fuel vehicles modified to run on either gasoline or compressed natural gas (CNG). The natural gas fuel tanks have a solenoid shut-off valve that stops fuel flow from the fuel tank in the event of certain moderate to severe collisions. If the vehicle is in a collision and the natural gas fuel line is damaged, the system could leak natural gas.
Risk and remedy
Risk: Fuel leakage in the presence of an ignition source could result in a fire.
Remedy: Ford has requested owners of these vehicles to have the CNG fuel system disabled under a previous recall campaign and to only use gasoline fuel until a permanent corrective action is developed. Owners are being alerted to this solenoid valve concern at this time. The timing of corrective actions is being delayed to allow both conditions to be remedied at one time. In the meantime, there is not risk as long as the natural gas system has been disabled and the vheicle is only operated on gasoline.
Delivery · Hoses, lines/piping, and fittingsOct 28, 1997 · NHTSA 97V186001 · Ford Motor Company · 2,000 vehicles 1998 Ford Ranger
Vehicle description: light duty pickup trucks equipped with 4.0l engines. The flexible section of the chassis mounted fuel line that connects to the engine was routed too close to the exhaust manifold. The line could contact the manifold.
Risk and remedy
Risk: This could potentially result in damage to the fuel line, or in some cases, cause a fuel leak. Fuel leakage in the presence of an ignition source could result in a fire.
Remedy: Dealers will install an additional clip to hold the fuel line in the intended design position.
Delivery · Hoses, lines/piping, and fittingsSep 22, 1997 · NHTSA 97V159000 · Ford Motor Company · 125,000 vehicles 1992 Ford Thunderbird, 1993 Ford Thunderbird
Vehicle description: passenger vehicles originally sold or currently registered in the states of Connecticut, District of Columbia, Delaware, Iowa, Illinois, Indiana, Kentucky, Massachusetts, Maryland, Maine, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Wisconsin, and West Virginia. Movement of the fuel lines causes the nylon fuel line jumper to chafe against the floor pan. This wear can cause a pin hole in the fuel line resulting in fuel leakage.
Risk and remedy
Risk: This fuel leakage results in dampness and fuel odor, and if an ignition source was present, a fire could result.
Remedy: Dealers will install a plastic convolute covering around the fuel lines. If the lines show a leak, the lines will be replaced first.
Storage · Tank assemblySep 3, 1997 · NHTSA 97V144000 · Ford Motor Company · 64,000 vehicles 1995 Ford Escort
Vehicle description: passenger vehicles equipped with 1.9l engines, built at the hermosillo or wayne assembly plants and originally sold or currently registered in Nevada, Florida, Hawaii, Texas, California, Louisiana, Georgia, South Carolina, Mississippi, Oklahoma, Alabama and Arkansas. Cracks can develop in the fuel tank near the heat shield attachment resulting in fuel leakage if the cracks go through the fuel tank wall.
Risk and remedy
Risk: Fuel leakage in the presence of an ignition source can result in a vehicle fire.
Remedy: Dealers will remove the heat shield attachments. This will not affect heat shield location or function, as the attachments are intended to keep the shield in place until the fuel tank is installed in the vehicle. After installation, the fuel tank straps retain the heat shield.
Storage · Tank assemblySep 3, 1997 · NHTSA 97V145000 · Ford Motor Company · 600 vehicles 1995 Ford Escort
Vehicle description: passenger vehicles equipped with 1.9l engines, built at the hermosillo assembly plant and originally sold or currently registered in Arizona. Cracks can develop in the fuel tank near the heat shield attachment resulting in fuel leakage if the cracks go through the fuel tank wall.
Risk and remedy
Risk: Fuel leakage in the presence of an ignition source can result in a vehicle fire.
Remedy: Dealers will remove the heat shield attachments. This will not affect heat shield location or function, as the attachments are intended to keep the shield in place until the fuel tank is installed in the vehicle. After installation, the fuel tank straps retain the heat shield.
Fuel injection systemAug 12, 1996 · NHTSA 96V151000 · Ford Motor Company · 4,700 vehicles 1996 Ford Taurus
The fuel pressure regulator located on the fuel rail in the engine compartment has a vacuum diaphragm that was damaged during manufacture of the regulator.
Risk and remedy
Risk: If the diaphragm tears or ruptures, liquid fuel could enter the intake manifold plenum through the vacuum line resulting in either release of fuel from the air cleaner assembly or the exhaust system. Fuel release in the presence of an ignition source could potentially result in a fire.
Remedy: Dealers will inspect the fuel pressure regulator. Those regulators produced during the suspect time period will be replaced.
Structure · Frame and membersAug 1, 1996 · NHTSA 96V146000 · Ford Motor Company · 200 vehicles 1996 Ford F-250, 1996 Ford F-350
The crossmember frame gussets were installed with undersized threaded fasteners following a breakdown of the production rivet gun that is generally used. This gusset is the attachment point for the rear strap of the mid-ship fuel tank.
Risk and remedy
Risk: The subject fasteners can separate causing in the rear strap of the affected fuel tank to become disconnected. A loose or disconnected rear strap allows the fuel tank to possibly contact the road surface increasing the risk of a vehicle fire.
Remedy: Dealers will replace the crossmember gusset fasteners with the specified alternative fasteners (bolts).
Storage · Tank assembly · Filler pipe and capDec 5, 1995 · NHTSA 95V232000 · Ford Motor Company · 167,784 vehicles 1995 Ford Contour
The fuel tank filler pipe opening reinforcement, constructed from two separately molded pieces, can leak at the weld.
Risk and remedy
Risk: Fuel leakage can result in a fire.
Remedy: Dealers will replace the fuel tank assemblies with units containing one-piece molded reinforcements.
Storage · Tank assembly · Filler pipe and capMar 27, 1995 · NHTSA 95V063000 · Ford Motor Company · 100,000 vehicles 1995 Ford Crown Victoria
The seal material between the fuel filler pipe and fuel tank may not have been fully cured during the molding process which could allow for fuel leakage.
Risk and remedy
Risk: Fuel leakage could result in a vehicle fire if an ignition source were present.
Remedy: Dealers will replace the fuel filler pipe-to-fuel tank seal with a new seal of different material.
Storage · Tank assembly · Filler pipe and capOct 18, 1994 · NHTSA 94V203000 · Ford Motor Company · 28,500 vehicles 1995 Ford Contour
The fuel tank filler pipe opening reinforcement can leak at the weld.
Risk and remedy
Risk: Fuel leakage can result in a fire.
Remedy: Dealers will inspect and, as appropriate, replace the fuel tanks.
DeliveryOct 4, 1994 · NHTSA 94V186000 · Ford Motor Company · 26,700 vehicles 1994 Ford Aspire
The fuel supply, return and vapor hoses or lines can contact or have inadequate clearance with the surrounding components due to improper positioning during assembly.
Risk and remedy
Risk: Wear of the hose or line can occur, resulting in fuel leakage within the engine compartment which can result in fire when exposed to a source of ignition.
Remedy: The fuel lines will be repositioned. Any damaged rubber hoses will be replaced. Steel fuel lines will have the corrosion protection repaired if needed.
Storage · Tank assembly · Filler pipe and capSep 29, 1994 · NHTSA 94V184000 · Ford Motor Company · 8,000 vehicles 1995 Ford Contour
A metal shield on the outside of the plastic fuel filler pipe can develop a static electrical charge during refueling of the vehicle.
Risk and remedy
Risk: A static charge can discharge and serve as an ignition source for fuel vapors in the area of the filler pipe, resulting in a flash vapor ignition and a vehicle fire.
Remedy: Dealers will inspect and, if necessary, modify the vehicles by adding a ground strap between the filler pipe shield and the body.
Delivery · Hoses, lines/piping, and fittingsJun 13, 1994 · NHTSA 94V111001 · Ford Motor Company · 11,400 vehicles 1994 Ford Ranger
The front fuel lines have a section of flexible hose that is susceptible to cracking which can allow fuel leakage.
Risk and remedy
Risk: Leaking fuel can result in a fire when exposed to a source of ignition.
Remedy: Dealers will inspect and, if necessary, replace the front fuel line assembly.
Fuel injection systemSep 27, 1993 · NHTSA 93V159000 · Ford Motor Company · 4,100 vehicles 1993 Ford Mustang
The fuel rail that provides the fuel supply to the fuel injectors has an improperly formed tube which has the potential to fracture, causing fuel to leak.
Risk and remedy
Risk: Fuel leakage in the presence of an ignition source canresult in a fire.
Remedy: The engine fuel rail will be replaced.
Storage · Tank assemblyAug 2, 1993 · NHTSA 93V125000 · Ford Motor Company · 1,131,000 vehicles 1990 Ford F-150, 1991 Ford F-150, 1992 Ford F-150, 1993 Ford F-150, 1992 Ford F-250, 1993 Ford F-250, 1992 Ford F-350, 1993 Ford F-350
A malfunctioning check valve within the fuel pump assembly causes a portion of the unused fuel from one tank to be returned to the second tank. When this occurs, the capacity of the second tank can be exceeded, causing fuel spillage.
Risk and remedy
Risk: Spilled fuel can result in a fire when exposed to asource of ignition.
Remedy: Replacement of the fuel pressure regulator and installation of redundant check valves.
Fuel systemAug 19, 1992 · NHTSA 92V117000 · Ford Motor Company · 22,000 vehicles 1991 Ford Escort, 1992 Ford Escort
Fatigue cracks can develop in the solder joint between the fuel return tube and the fuel pump sending unit located at the top of the fuel tank.
Risk and remedy
Risk: Should a crack develop, fuel vapor can escape from thetank when the tank is full, and a small amount of fuel can leak from the crack.fuel leaks can result in fire when exposed to a source of ignition.
Remedy: Install a new fuel pump sending assembly.
Storage · Auxillary tank · Selector devicesSep 4, 1991 · NHTSA 91V146000 · Ford Motor Company · 350,000 vehicles 1990 Ford E-150, 1991 Ford E-150, 1990 Ford E-250, 1991 Ford E-250, 1990 Ford E-350, 1991 Ford E-350
The dual fuel tank selector valve may malfunction and cause an overfill condition in one of the fuel tanks, resulting in an overflow of fuel past the filler cap.
Risk and remedy
Risk: The overflow of fuel past the filler cap causes a fuelleakage, which can result in a fire when exposed to a source of ignition.
Remedy: Replace the dual fuel tank selector valve.
Storage · Tank assemblyFeb 11, 1991 · NHTSA 91V024000 · Ford Motor Company · 25,000 vehicles 1991 Ford Explorer
The front heat shield may contact the front of the plastic fuel tank, causing cuts or other damage to the extent of penetration.
Risk and remedy
Risk: This penetration of the fuel tank causes vapors to escapeand possibly fuel to spill, which could catch fire in the presence of anignition source.
Remedy: Relocate the heat shield; inspect and replace damaged fuel fuel tanks.
Storage · Tank assemblyFeb 11, 1991 · NHTSA 91V025000 · Ford Motor Company · 18,000 vehicles 1991 Ford Explorer
The hot plate weld which attaches the vapor vent valve carrier to the top of the plastic fuel tank may partially fracture, allowing vapor of fuel to escape from the top of the tank.
Risk and remedy
Risk: The escaped vapor or leaked fuel could cause a fire inthe presence of a source of ignition.
Remedy: Fuel tank will be removed and inspected for weld integrity. Fuel tanks with inadequate welds will be replaced.
Vehicle speed control · Accelerator pedalApr 17, 1990 · NHTSA 90V076000 · Ford Motor Company · 6,000 vehicles 1991 Ford Escort
Interference occur between bolt that secures a fuel line shield to the lower portion of the dash panel and the accelerator pedal.
Risk and remedy
Risk: This could cause the accelerator pedal to stick at the wide open throttle position and result in loss of control with the risk of a vehicle accident.
Remedy: Cut off extra length of bolt that protrudes above surface of weld nut to prevent interference.
Storage · Auxillary tank · Selector devicesAug 15, 1989 · NHTSA 89V141000 · Ford Motor Company · 1,100 vehicles 1990 Ford F-150
Incorrectly installed fuel line connectors have fuel supply and return lines crossed.
Risk and remedy
Risk: Fuel could be transferred from one tank to the other,possibly resulting in fuel overflow and spillage, in presence of an ignitionsource, a fire could occur.
Remedy: Replace fuel line assembly.